On a continuous casting machine, the lubrication points include those in the lubrication zone of the upper platform, the mold lubrication zone, and the lubrication zone of the discharge area. Assuming there are 2600 lubrication points that require maintenance by 3 to 5 people, it is difficult to monitor whether each lubrication point is properly lubricated. If a lubrication point leaks oil, the lubrication pump station will continue to pressurize and dispense lubricant, resulting in wasted grease. By the time the maintenance personnel discover the leak and repair it, it may be too late. So, how can we solve this problem? Is it possible to monitor the lubrication status of each lubrication point in real-time and reduce labor costs?
To address this issue, ZKLR's intelligent wireless dual-line grease distributor has emerged. The ZRL series wireless dual-line distributor is the lubricant injector actuator for the ZR1601-Web wireless intelligent lubrication system. It is responsible for delivering grease accurately and promptly to each lubrication point, while working in conjunction with the lubrication pump's control system and wireless base station. It wirelessly transmits information such as temperature, angle, signal value, and internal operational status of its installation environment to the server software platform for storage and analysis. The precise delivery of oil to each lubrication point requires the distributor to execute, so the quality and functionality of the distributor are directly related to the system's operational efficiency.
Here is the schematic diagram.
The inspector can simply view the grease injection status and alarm information in real-time on the smart terminal display, allowing for prompt troubleshooting. Only 1 inspector is needed for the entire lubrication system, effectively reducing costs.
ZKLR's wireless intelligent lubrication system can be applied in the metallurgical and steel industry, port and terminal industry, power generation industry, and mining machinery industry.
ZKLR's wireless intelligent lubrication system software and smart terminal display interface can be customized in English. This system has obtained 6 national patents and is the most advanced intelligent lubrication system in the world. ZKLR can provide timely after-sales support and technical guidance. If you are interested in our products, please feel free to consult us. We look forward to your participation and sincerely invite agents from all over the world!
