Jiangsu Huafilter Hydraulic Industry Co., Ltd.
Jiangsu Huafilter Hydraulic Industry Co., Ltd.
Products
Explosion-Proof Proportional Directional Valve 4WRZ
  • Explosion-Proof Proportional Directional Valve 4WRZExplosion-Proof Proportional Directional Valve 4WRZ

Explosion-Proof Proportional Directional Valve 4WRZ

Huafilter is a China hydraulic products supplier, supplying Huade brand explosion-proof proportional directional valve 4WRZ. Huade Hydraulic is a leading manufacturer in China's hydraulic industry, and its products are trusted by consumers. Huade’s pilot-operated explosion-proof proportional directional valves 4WRZ use high-strength materials and special designs to ensure safe operation in flammable and explosive environments.

Explosion-proof proportional directional valve 4WRZ is widely used in hydraulic systems that require precise control and explosion-proof performance. Huade’s 4WRZ series explosion-proof valves are CNEX certified. Explosion-proof ratings and certifications usually comply with relevant international standards. Explosion-proof proportional valve 4WRZ has sensitive flow regulation characteristics, which can achieve precise control of the pressure, flow and direction of the hydraulic system.


Product parameter of Explosion-Proof Proportional Directional Valve 4WRZ

General
Valve type WRZ
Installation optional, preferably horizontal
Storage temperature range (℃) -20 to +80
Ambient temperature range (℃) -20 to +70
Weight (Kg) NG10 7.8
NG16 13.4
NG25 18.2
NG32 42.2

Hydraulic (measured with HLPAG.p=100bar : 40 ℃ ± 5 ℃ )
Nominal size 10 16 25 32
Operating pressure (bar) Pilot valve External pilot oil supply 30 to 100 bar
Internal pilot oil supply 100 to 350 with "D3" only
Main valve up to 315 up to 350 up to 350 up to 350
Return flow pressure (bar) Port T (port R)(external pilot oil drain) up to 315 up to 250 up to 250 up to 150
Port T(internal pilot oil drain) up to 30 up to 30 up to 30 up to 30
Port Y up to 30 up to 30 up to 30 up to 30
Pilot oil volume input signal 0- 100 % (cm) 1.7 4.6 10 26.5
Pilot oil flow in port X and Y with a stepped input signal 0- 100 % (L/min) 3.5 5.5 7 15.9
Flow of the main valve (L/min) up to 170 up to 460 up to 870 up to 1600
Hydraulic fluid Mineral oil (HL, HLP) to DIN 51524 Further fluids on enquiry!
Hydraulic fluid temperature range ( ℃) -20 to +80 (preferably +40 to +50)
Viscosity range (mm2/s) 20 to 380 (preferably 30 to 46)
Degree of contamination Maximum permissible degree of contamination of the pressure fluid is to NAS 1638 or ISO 4406(c) A filter with a minimum retention rate of βx≥ 75 is recommended
Pilot valve NAS 1638 class 7 x=5
Main valve NAS 1638 class 9 x=15
Hysteresis (%) ≤ 6

Electrical
Valve type WRZ
Type of protection of the valve to EN 60529 IP65 with cable socket mounted and locked
Voltage type DC
Command value overlap (%) 15
Max. current (A) 1.5
Solenoid coil resistance (Ω) Cold value at 20℃ 4.8
Max. warm value 7.2
Duty (%) 100
Coil temperature ( ℃) up to 150
Valve protection to EN 60529 IP65 with mounted and fixed plug-in connector

Control electronics
External amplifier for type WRZ VT-VSPA2-1-L2X/...
Command value signal Voltage input "A1" (V) V±10
Current input "F1" (mA) 4 to 20

Product Feature And Application of Explosion-Proof Proportional Directional Valve 4WRZ

Features:

▶Pilot operated proportional directional valve to control the direction and magnitude of a flow

▶Operation is by proportional solenoids with central thread and detachable coil

▶For subplate mounting:

Porting pattern to ISO 4401 and DIN 2430

▶Spring centered control spool

▶4WRZE: Integrated electronics (OBE) with voltage input or current input (A1 resp. F1)

▶4WRZ: associated control electronics(separate order)

Application:

Explosion-proof directional valve 4WRZ-L7X is used to control the direction and flow in coil mining, coal mining machinery, metallurgical machinery.


Function and configuration

Pilot valve type 3DREP 6...

The pilot valve is a proportional solenoid operated 3-way pressure reducing valve. It is used to convert an electrical input signal into a proportional pressure output signal and is used on all 4WRZ...valves.

The proportional solenoids are controllable DC wet pin solenoids with central thread and detachable coil. The solenoid is optionally controlled by external electronics.

Design:

The valve basically consists of:

– Housing (1)

– Control spool (2) with pressure measuring spools (3 and 4)

– Solenoids (5 and 6) with central thread

Work principle

–When the solenoids (5 and 6) are in the de-energized condition, the control spool (2) is held

by compression springs in the central position

–Direct operation of the control spool (2)by energizing a proportional solenoid, e.g. energization of solenoid "a" (5). Pressure measuring spool (3) and control spool (2) are shifted to the left in proportion to the electrical input signal; Connection from P to B and A to T through the orifice-like cross sections with progressive flow characteristics; De-energization of the solenoid (5), control spool (2) is returned to the central position by the compression spring, In the central position, ports A and B are open to T, i.e. the hydraulic fluid can flow to the tank without any restrictions.

–Manual override, optional, with the help of it, the control spool (2) can be moved without requiring the energization of the solenoid.

Notes:

Type 3DREP 6: Draining of the tank line must be prevented. In the case of a corresponding installation situation, a pre-load valve is to be installed (pre-load pressure approx. 2 bar).


Pilot valve with two spool positions

(Type 3DREP 6...B...)

In principle, the function of this valve version corresponds to that of the valve with three spool positions. However, this 2-position valve is provided with solenoid "a" (5) only. Instead of the 2nd proportional solenoid, a plug screw (7) is fitted.


Pilot operated proportional directional valves Type 4WRZ...

Valves of type 4WRZ... are pilot operated directional valves with operation by proportional in proportion solenoids. They control the direction and magnitude of a flow.

Design:

The valves basically consist of:

– A pilot valve (9) with proportional solenoids (5 and 6), control spool (2) and orifce plugs (15)

– A main valve (10) with main spool (11) and centering spring (12).

Work principle

– When the solenoids (5 and 6) are de-energised, the main spool (11) is held by centering springs (12) in the central position.

– Op5eration of 1thAe TmBain spool (11) through the pilot valve (9),the main spool is moved proportionally, depending on the spool position, flow from P to A and B to T(R) or P to B and A to T(R).

e.g. by energising solenoid "b" (6), the control spool (2) is shifted to the right, pilot oil is fed through the pilot valve (9) into the pressure chamber (13) and moves the main spool (11) in proportion to the electrical input signal; Connection from P to A and B to T through orifice-like cross-sections with progressive flow.

characteristics.

De-energization of the solenoid (6), the control spool (2) and main spool (11) are returned to the central position.

– Pilot oil supply to the pilot valve internally via port P or externally via port X.

– With the help of an optional manual override the control spool (2) can be moved without requiring the energization of the solenoid.

Notes:

For system pressures above 100bar the type D3 pilot pressure reducing module(14) must be fitted between pilot valve (9) and main valve (10).

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